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Woodworking plans · Woodworking

Workbench plans

A solid shop workbench: 4x4 legs, a 2x4 frame top and bottom pocket-screwed into them, a plywood top and a shelf screwed down onto the frames. Free, any size: open it in uCAD, change the sizes or the lumber you can buy, or just tell its AI what you need, and the parts, the screws and the cut list follow.

Level: medium · Time: about 5 h · Shown: Workbench 1500 x 600 mm

Open it in uCAD and resize itThe cut list

Workbench 1500 x 600 mm: the finished piece, drawn in uCAD

Make it your size

  • Length: 900 to 2400 mm (1500 in the cut list below)
  • Depth: 450 to 900 mm (600 in the cut list below)
  • Height: 750 to 1000 mm (900 in the cut list below)
  • Shelf below: with or without
  • Lumber: 38 × 89, 40 × 100, 45 × 95, 50 × 100
  • Plywood: 15 mm, 18 mm, 21 mm

In uCAD, change any of these in the part's panel: the model is built again, joints and all.

What you need

Tools: saw, drill, pocket-hole jig (set to the lumber's thickness, 38 mm at most), pocket screws and wood screws (the lengths in the cut list), wood glue, clamps, square.

Fixings (and wood glue):

  • pocket screw 64 mm: 36
  • screw 4x40: 28

Cut list

At the sizes shown above. Letters match the drawings below.

PartQtyLengthWidthThickness
Atop11500 mm 59 1/16"600 mm 23 5/8"18 mm 11/16"
Bshelf shaped11500 mm 59 1/16"600 mm 23 5/8"18 mm 11/16"
Capron front / apron back / rail front / rail back41322 mm 52 1/16"89 mm 3 1/2"38 mm 1 1/2"
Dleg4882 mm 34 3/4"89 mm 3 1/2"89 mm 3 1/2"
Ebrace1524 mm 20 5/8"89 mm 3 1/2"38 mm 1 1/2"
Fapron left / apron right / rail left / rail right4422 mm 16 5/8"89 mm 3 1/2"38 mm 1 1/2"

Lumber to buy

US lumber, 8, 10 and 12 ft boards, 4 × 8 ft sheets:

  • 4x4: 1 × 12 ft
  • 2x4: 2 × 10 ft, 1 × 8 ft
  • Plywood 3/4": 1 sheet 4 × 8 ft

In millimetres

Boards 2400 and 3000 mm long, 2440 × 1220 mm sheets:

  • 89 × 89 mm: 2 × 2400 mm
  • 38 × 89 mm: 2 × 3000 mm, 1 × 2400 mm
  • Plywood 18 mm: 1 sheet 2440 × 1220 mm

Your store sells other lengths or sections? Put in yours in uCAD's cut list: what to buy and how to cut it are worked out again.

How to cut it

From US lumber, a 1/8" saw kerf between the pieces; the hatched ends are left over.

4x4

12 ft
D 34 3/4"D 34 3/4"D 34 3/4"D 34 3/4"

2x4

10 ft
C 52 1/16"F 16 5/8"F 16 5/8"F 16 5/8"F 16 5/8"
10 ft
C 52 1/16"C 52 1/16"
8 ft
C 52 1/16"E 20 5/8"

Plywood 3/4", sheet 1

Rip it into strips 23 5/8", 23 5/8" wide, then cut them across.

B59 1/16 × 23 5/8"A59 1/16 × 23 5/8"

Build it step by step

  1. Workbench, step 1: the new parts see-through, their screws showing

    The top frame: drill two pocket holes at each end of the four aprons and the brace, on their inside faces. Glue and screw the aprons between the legs, flush with the legs' tops and outer faces, then the brace across the middle.

  2. Workbench, step 2: the new parts see-through, their screws showing

    The lower frame: the four rails the same way, 120 mm up from the floor (a spacer block under each helps).

  3. Workbench, step 3: the new parts see-through, their screws showing

    The top: plywood flush all round, screwed down into the aprons and the brace every 300 mm or so (pre-drill and countersink).

  4. Workbench, step 4: the new parts see-through, their screws showing

    The shelf: notch its corners round the legs, drop it onto the rails and screw it down the same way.

The pocket holes: a pocket-hole jig set to the board's thickness. In uCAD, Build steps plays these one by one on the model, the wood see-through so you can see where every screw goes.

Questions

Can I change the size?

Yes: open it in uCAD and type the sizes you need in its panel. The parts, the joints, the screw lengths and the cut list follow.

My store doesn't sell 4x4. What then?

Choose what yours sells in the plan's panel (38 × 89, 40 × 100, 45 × 95, 50 × 100; 15 mm, 18 mm, 21 mm): it's built again for that lumber, with screws to match.

Is it free?

The plan, uCAD and the cut list are free, no sign-up.

Tell us what you need. We’ll do it.

uCAD’s AI draws it in real sizes, and changes it when you ask.

You say it, we draw it

No CAD to learn: write what you need the way you’d tell a builder or a designer.

Not right? Say so

“Move the sofa to the window.” “A metre wider.” Every change can be undone; nothing can break.

Free to try

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More plans

Build it your size

Open the plan, change the sizes, print the cut list.

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